Re: Fiberglass tubes

Bob Madden (madden@netcom.com)
Sun, 7 May 1995 11:28:28 -0700 (PDT)

Dave, here is my idea of making fiberglass tube forms. If you understand how to make a strip plank canoe, where planks are glued and nailed on edge, I would take some pipe flanges, round end pieces, and some long enough strips and make a long cylinderical mold. Machine it round and smoth using a router, while the pipe flanges and a short length of pipe act as the pivot axis. Use wax paper or other suitable release agent and apply the resin saturated cloth to the thickness desired. When finished the router can be used to trim the edges. The form can then be knocked apart with the tube remaining.

I have done my share of small boat making/repair and find cloth is a better finish that mat, but both will work. Mat has random fiber and may, after a year of use expose the fiber ends to your hands. Be sure to use a finish resin, which has wax added, to give a good cure. If the tube is to be painted than it will need sanding and wax removal. The wax gives the glossy finish and aids curing. I am sure the sona tube will need body putty to fill the seam and some imperfection.

I'm not sure, but I would think that a layer of matting and cloth each would be more than ample. The bolt holes won't be stressed in bearing so tightening should be your only concern. Lotsa Luck,

Bob

):-{])) <---- madden@netcom.com madden@svpal.org Remember amateur astronomers: "keep looking for the next Universe"