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Re: [ATM] Lens Wedge



Alfredo,

I am not sure what the list etiquette is regarding pictures - I can 
possibly send some to you and others who are interested off-list.

In words, I have a precision 'turntable' (picked up surplus), which can 
either be rotated by a variable speed motor or by hand.  The top of the 
turnable is a thick brass circular plate.  On top of the plate, I marked 
three radial lines (120 degrees apart), and fixed three 1/4 -inch 
precision glass balls (with J-B Weld, fixed to the top of a nut, so they 
wouldn't roll when the epoxy was setting, and to give the glass ball 
more physical support).  Before the J-B Weld set, it was very important 
to make sure the balls were all equidistant from the axis of rotation 
(with a dial indicator, as the turntable was rotated).  Then I J-B 
welded a small piece of cork on top of each glass ball to protect the 
heavy blank.  The trade-off here is that cork is slightly compressible 
(possibly giving rise to errors in measuring wedge), but I needed that 
'comfort zone' to protect the valuable blank.  When the cork was set, I 
placed another very accurate (both sides parallel) brass plate on the 
three supports, and measured any wobble as it rotated (with a dial 
indicator).  The entire turntable was then carefully shimmed to be 
horizontal when rotated (using a dial indicator and a set of various 
thickness brass shims).  The result was three padded supports, at the 
same radial distance from the axis of rotation, and the same height as 
the turntable was rotated.

Before I put the blank on the supports, I added a sheet of "Saran Wrap" 
over the supports, so the blank could slide a bit easier for exact 
positioning.  When I put the blank on the supports and rotated the 
turntable, I ensured that it was precisely centered by measuring its 
edge and getting no appreciable movement on the 'horizontal' dial 
indicator.  I then have a 'vertical' dial indicator set up to measure 
wedge as it's rotated.  But I also have 6 marks (60 degrees apart) on 
the blank's edge.  Once I take one set of readings, I lift the blank 
from the turntable and reposition it +60 degrees with respect to the 
turntable.  Then take another set of readings.  In all, I take 6 sets of 
readings (to minimize errors caused by unresolved turntable wobble or a 
slight error in support heights).  If all readings indicate some 'wedge' 
in the same place on the blank, I'm pretty confident that it's real and 
not measurement error.

Hope that helps!

Like I said, it may be overkill.

James

 

aneves wrote:
> Hi James,
>
> Could you share more details on your wedge tester (sounds interresting)? Maybe some pictures! 
>
> Regards,
>
> Alfredo
>
>
> _______________________________________________
> ATM mailing list http://www.atmlist.net/
>
>
>   
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