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[ATM] Fixing oblate sphere/TDE (was shop practices)
Hi,
Mark Holm wrote:
> I'm not so sure of the short stroking cure for TDE for the same reason.
> My experience with TDE is neither extensive, nor terribly successful,
> but I can honestly say I haven't seen MOT short stroking do a whole lot.
> With a full sized, or nearly so, lap, I have had better luck going TOT
> and using a tangential stroke or a fairly wide W to get action over the
> outer zones and the edge.
Just thought I'd comment on how TDE usually manifests itself for me,
since I'm seeing REPEATED examples of it in my shop right now, and in
pictures posted by list members.
A friend just sent me a mirror that I'm going to refigure for him.
Also, I'm helping another friend in town finish an 8" F/6 that he has
ground from the start, and it now trying to fix the edge on before
figuring. Both mirrors have the same problem. It is the problem
pictured in the first "Foucault image" posted by "RML" near Montreal
(see the thread "12.5 inches BVC mirror polishing and figuring
difficulties" from about a week ago. His pictures are at
http://www.axeinformatique.com/temp/Mirror/BVC_Mirror.html
See the second row of pictures, first photo on the left. It shows
(from the point where the knife edge is positioned) a classic oblate
spheroid (assuming the Ronchi line enters from the right, which I
assume based on his comment about a central bump). I have seen this
many, many times.
The central bump is the least of the worries! The edge is a mess, but
the fix is not difficult. This is NOT a bad case of TDE, since the
outer zones are high also. Knock down the outer zones, and the TDE
will be eliminated in the process. The TDE is DUE TO THE OBLATE
SPHERE FORM OF THE MIRROR.
What I believe is happening in the polishing process in all these
cases is that the front of the lap is digging in on the forward
stroke, and the back of the lap on the rearwards stroke. This digs
out glass inside the outer zones, causing the TU outer zones (as are
characteristic of an oblate sphere). Once the lap goes over the edge,
it is riding on the last bit of the raised outer zone (the edge),
which is polished away with a vengeance due to the high local
pressure. That causes the TDE.
The cure for me is to work TOT with good contact and slow strokes. A
wider W and longer strokes will often help. Most importantly, one
must avoid edge plowing. I do this by moving the point that I apply
downward force to the mirror away from the leading edge of the lap.
So, when I move the lap forward, I apply more pressure with the heel
of my hands. When I move it back, I generally reduce the pressure and
try to apply it with my finger tips. This stops the plowing.
Mixing in a little MOT work with longer strokes will help deepen the
center, and can help match the shorter radius outer zones with the
longer radius inner zones more quickly.
Texereau's cure for TUE can also be used here, but it requires some
practice.
Once you learn to "feel" how the lap is working, you can often tell
just how bad the oblate sphere is by how the lap friction changes
during the stroke, so long as the lap is in contact.
Mike Lockwood
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