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Re: [ATM] Plop Flop II The Sequel



James,

So it seems all you "joints" are made from silicon.
This seems like an easy alternative to building
mechanical joints. How did it work?

Jon

--- James Lerch <jlerch1@tampabay.rr.com> wrote:
> Jay,
> 
> Here's my take on how to build a 27 point cell based
> on Plop results.  BTW, for
> reference we used plot to create this cell for a 22"
> F/6 made from 3/4 edge
> thick plate glass (I highly recommend against this
> type of project, but it does
> 'OK' on low powers)
> 
>
http://lerch.no-ip.com/atm/Projects/Ron_Cell_Small.jpg
> 
> So here's how I do it...
> 
> #1 Run Plop's automated cell design
> 
> #2 Once complete, click 'Graphic Plots / Cell Parts'
> and figure out how to print
> it for future reference on how the finished cell
> should look
> 
> #3 click 'Graphic Plot / Part Dimensions'
>     A) Get some graph paper
>     B) For each part, draw the triangle full size to
> create a fabrication
> template
>     C) Mark the support points and CG (in red)
>     D) For a 27 point cell, you'll need three of
> each part
>     E) Fabricate the parts, making them slightly
> larger than the template so you
> can assemble it
> 
> #4 Once you have all the part cut, got to the "Edit
> as Text" Tab, find "Var
> radius0-2".  Multiply these values by your mirror
> diameter.  Draw these three
> radiuses on the back of your mirror, this is where
> the support point for each
> cell part must coincide.
> 
> #5 Stack / assemble the cell parts up, and the only
> remaining variable is the
> angular spacing between the three separate stacks of
> support triangles.  Simply
> adjust the stacks until the spacing between the
> inner three triangles is equal.
> 
> BTW, in the image I referenced, you will see small
> ball bearings embedded in the
> silicone.  This is a BAD idea!  The problem is the
> silicone shrinks a little as
> it cures.  If the pad of silicone is not centered on
> the bearing, once cured it
> shrinks, causing uneven pressure on the support
> points.  This uneven pressure
> was easily seen in this super thin 22" optic.  We
> re-glued the cell using
> spacers that were removed after the silicone cured,
> which worked much better.
> 
> Take Care,
> James Lerch
> http://lerch.no-ip.com/atm (My telescope
> construction,testing, and coating site)
> 
> "Anything that can happen, will happen" -Stephen
> Pollock from:
> "Particle Physics for Non-Physicists: A Tour of the
> Microcosmos"
> 
> " Press on: nothing in the world can take the place
> of perseverance.
> Talent will not; nothing is more common than
> unsuccessful men with talent.
> Genius will not; unrewarded genius is almost a
> proverb.
> Education will not; the world is full of educated
> derelicts.
> Persistence and determination alone are omnipotent.
> "
>                                                     
>       Calvin Coolidge
> 
> 
> _______________________________________________
> ATM mailing list http://www.atmlist.net/
> 

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