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ATM Pressure distribution between discs
Hi ATM's
I am thinking about a program to calculate the wear patterns of different
polishing strokes to help make hand figuring a bit more predictable. I know
that in principle, polishing wear is a very complex phenominon, and that there
are a lot of polishing variations that would be hard to model. I intend to
start out simple:
Only straight line motion, or motion that can be modeled as a series of
straight lines. No spinning. I will assume that spinning motion is
negligable. Not strictly true, but, for most hand work, probably close.
The tool doesn't deform.
No added weight or pressure.
No velocity effects. Wear is proportional to distance traveled in contact
x pressure.
Both the mirror and lap are circular. For now, I will not deal with star
laps, etc., though in the future I would want to add that since is is a very
common technique.
The top disc has uniform mass distribution.
The mirror and lap can have different diameters.
I don't intend, at the outset, to get too mathematically sophisticated about
this. If it takes a lot of stupid arithmetic, that is what computers are for.
If I can get a coordinate system, boundary conditions and a function for each
area element, the computer can do the grunt work.
The tricky part of this is dealing with the case where the top disc overhangs.
I think I can deal with the projected area part, but I am a bit stumped on the
pressure distribution. Those of you who took Statics may even have done this
problem as an excercise. Since I never took Statics, I am a bit at sea. I
think there are two conditions I have to meet. 1. The sum of the pressure x
area elements has to equal the weight of the upper disc. 2. The sum of the
pressure moments has to equal the negative of the sum of the weight moments. I
need to get the pressure at each area element where the discs are in contact.
I will assume, to start, that the top disc doesn't deform. I expect to stay
well away from the teetering case where pressure would go infinite given the
ridgidity assumption.
Anybody feel up to helping me with this one? I am moderately fluent in
calculus, vectors and physics.
(I realize also that wear may be a nonlinear function of pressure, but I have
to start somewhere, and a linear approximation may be good enough.)
Mark Holm
mdholm@telerama.com