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ATM Polishing



I don't like polishing. It takes so long and when you finally
get a "grey polish" you know you are still not even half
way there.
 
Today I tried something worth mentioning. Last week there
was a short thread concerning the overarm motion on a
machine. It got me to thinking that the back and forth
motion is the only one doing the polishing since the tool
and mirror tend to rotate at close to the same speed.
 
With that in mind, and not wanting the zones produced when
the tool is held stationary while the blank rotates I set up an
experiment.
 
I attached a cloth covered rubber "hold-down" between the post
supporting the overarm and a screw inserted in the edge of the
tool. When the overarm went back and forth the tool stayed still,
but not in one place. The elastic hold-down allowed it to spin an
inch or two and then return.
 
Next I added weight. I normally use 15 lbs of barbell weight.  This
time I used thirty. Enough to make the squeeking sound I usually
only hear at the end of a wet.  But it wasn't the high pitched squeel
that warns you those puppies are about to become one....it was
a lower "in serious contact" sound.
 
For the next hour I replaced CeO and water at least four times as it
was used up. But after that hour the surface was the most magnificent
clear I had seen in a long time. The channels started to close, but I
opened them again.
 
The surface (on the stand without cooling) was brilliant in the light of my
LED tester and very smooth to the eye.  I couldn't tell much because of
the heat waves it was putting off.
 
I let it cool of an hour and came back. I found  no zones, a perfect polish, and half
my TDE  gone. In addition I had pretty close to a sphere. It was truly amazing, 4-5
hours of polishing in one....with no adverse effects.
 
I'm sold on this method and will update if anything
adverse >does< show up...... Now.....where did I leave my patent application forms?
 
In friendship,
 
Frank Ward
Atlanta, GA