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[APML] STV problems - solved



This is an article I did for our society's newsletter. It's a bit of a read but maybe there is some useful information here for others.
 
Regards
 
Monte
 
 
 
Auto Guider Troubles
 
I thought the following tale might be of interest to anyone using an SBIG STV or any other type of Auto-guider. The STV is a digital CCD camera and Auto-guider built into one very neat box. Don't get me wrong, contrary to what the title I'm very happy with it and so glad I could get my hands on one. It is truly amazing to see what SBIG have been able to fit into a small box and how useful and entertaining it can be.
 
For some months now I have been having a problem with the unit when it is in the guide mode. It first happened one night when I left it guiding and went into the house to get some sleep. I know this sounds a bit hard to believe but the STV and the legendary ST4 were developed so you could get a bit of shut eye (or at least that's my take on it). When they are working properly and to be fair there are so many things that can go wrong beyond the control of these machines, you can go to sleep and set the alarm for when it is time to finish that shot, start a new one and go to bed again.
 
The problem has been that at some time, normally about 20 minutes into the shot while the unit appears to be happily guiding, the DEC drive starts to run constantly and within a few seconds the shot is ruined as the scope slews off the frame. Sooner or later I wander out to find the mount pointing to the wrong part of the sky and the STV beeping its error tone.
 
The first thing I did was turn off the guide feature which should have stopped the DEC motor from running. Not so. I even turned off the STV and the motor still kept running. However when I pulled out the cable from the STV to my drive controller the DEC drive finally stopped. At first with all big problems, you assume it is something simple and with a bit of poking around you will solve the problem. I assumed the problem was a stuck relay in the STV and carried the unit into the house for a closer inspection.
 
The build quality and complexity of the innards is to be admired and probably best not touched. That is all well and good when you have a service centre near you and plenty of time. However the sky was clear and everything was set up and ready to go so I decided to see what could be done. To my relief SBIG had wisely made the relays replaceable. A relay is a little switch that uses an electromagnet to pull a piece of metal towards it which in turn closes the contact. It is just like an electric finger to press the "on" button.
 
Cars use a large number of relays. They are a great way of switching large amounts of current without it actually going through the on/off switch itself. The ignition key is a prime example - starting a car requires a few hundred amps. If you were to run this current through the key mechanism, smoke would probably appear and the key would get very hot. In the case of the STV these relays are designed to switch up to one amp. This is a fair bit of current in telescope mount terms so I was a bit puzzled as to how my controller (which on the line in question pulls 0.04 of an amp could be locking up the relay).
 
Back to the story, I switched the positions of the four relays so each was then doing a different drive direction. When I put the STV back to work, it all went OK and satisfied I was victorious and convinced of my genius, I started a new exposure and went to bed. You can already guess what greeted me when I got back an hour later. The error tone and my scope wandering lost in the Virgo cluster.
 
The night was a write off but I had a month to do something so I ordered a few more relays from the states. They came to me at light speed but for the convenience I was charged the deluxe ultra bucks rate by Fed Ex. I wasn't given an option to get it sent by a cheaper carrier.
 
I replaced the four incumbent relays with my freshly imported upstarts and set off for the next new moon weekend thinking I had won. Of course I was kidding myself, after twenty minutes of guiding the problem was back. This time I wasn't silly enough to start a photo so no film was wasted.
 
After packing the STV up, I carried it down to see Mike Kerr. I told him my problem but asked if he would he be interested in trying the STV's CCD on the prime focus of his 25" f5? I didn't have to ask twice. Initially it wouldn't focus but we found the 2x Barlow solved the problem. The light grasp was incredible and within a short time we had the central band of  Centaurus A filling the frame. The STV has a 5" screen and it makes CCD imaging so much fun and very easy. The clouds closed down our techno peep show and I trudged back to the house and with the nights lesser moments still playing on my mind. The problem with the mount had me stumped.
 
In the morning before the water for the coffee was boiled I already had the cover off the drive controller. Although the symptom was in the STV I was convinced the cause was in the drive controller. This unassuming scratched black box is over twenty years old and houses the circuits to drive the synchronous RA motor and the stepper motor DEC drive as well as their four relays, a voltage regulator and a rat's nest of wires. To be fair the rat's nest is my work. When I bought it from Joe Cauchi, it was just an RA drive controller and the mess was an integral part of getting the mount ready to take auto-guided pictures and fit it all in the same space.
 
I checked the current flowing in the relay lines and while three of them showed a predictably low current flow, one was showing an enormous 2 amps! I quickly pulled off the battery clips and relieved there was no smoke coming of the circuit board - I sipped my coffee convinced (for not the first time in this story) I had found the problem. But the taste of victory lasted about as long as the taste of the coffee. While I had indeed found a problem it wasn't the subject of this tale one but one I manufactured at the time by allowing a resistor on the stepper motor driver to break through the insulation and short to the casing. It burnt out a component and left me high and dry as far as auto-guiding went for the rest of the weekend. Because I had a defective drive, the sky cleared up (there is a correlation) and so I took some piggy back shots with a 200mm lens on my Pentax 6x7 camera. You can see the result in the member's pictures section of www.asnsw.com . I used the STV as a kind of guiding eyepiece and made manual correction based on the drift shown on the screen. The pictures are great so I didn't feel I wasted the weekend.
 
On returning to Sydney I found a replacement for the damaged component (for those who want to know it was a $4 Darlington driver IC to step up the power from the driver IC). The DEC drive kicked back into life and I counted myself lucky I hadn't damaged anything else. Never wanting to believe I still had no answer to the problem I convinced myself this episode with the insulation was the culprit and the failure was just a chance thing that happened when I was pulling the cover off. Every test I did showed no problems. Every value with the multimeter was normal.
 
I was able to get up to Ilford the following weekend at first quarter moon. It's not a bad time to go up because you can set up during the first hours of the night bathed in helpful moonlight and when you are ready, the moon exits stage left. I run two batteries in my set-up. One is for the mount, heaters and drive controller and the greedy STV gets it's two amps from the second one. After I dragged them out and set everything up, I was ready to see if my theory was correct. Twenty minutes into the guide the dreaded error tone started. It was so cold and windy that going to bed defeated but warm wasn't such a bad idea. 
 
You have to have a good sense of humour to go anywhere near astrophotography (even typing the word is difficult). Someone once told me there is a fine line between a hobby and a mental illness and standing out there in the dark and cold with gremlins climbing all over my mount and laughing at me I decided I must have been barking mad. I suspected the observers who always ask me why I don't just look through an eyepiece and enjoy myself might have been right. Normally I would have thought that was a good idea but I had been given a great honour and I was obliged to perform, a friend from the US lent me his Takahashi FSQ-106 refractor as he wanted a series of southern sky photographs for a planetarium production he is making. It is probably one of the best 4" telescopes in the world. Having lost a few months of clear skies and photo opportunities the pressure to perform was mounting as the scope is going back to its owner in a few months.
 
The drive back home was made better by the fact that my girlfriend drove and I watched the scenery and pondered the problem. For a while, I developed a theory in my mind that the relays were getting some interference from a transformer below them in the tight confines of the box. There is a whole school of theory on inductance that I wont go into now but for a while it seemed to be a possibility.
 
I spoke to my father later in the day who knows more about this than me and he suggested the best thing to do would be to isolate the two protagonists (the controller and the STV) and use optical signals to pass on the instructions from the STV. The problem only ever occurred when they were connected so if I could get the information passed on but have no actual connection maybe that would solve it.
 
I also finally decided to contact SBIG and they were quite helpful, so much so I felt a bit silly for struggling on solo for such a long time. I thought the problem was not in the STV so I hadn't bothered them with the details. They told me a charge can build up in the coils of the controller's relay and that can cause a spark between the contacts in the STV's relays making them hot enough to weld shut. This problem is well known in electronics and is easily fixed with a diode parallel with the coil. A diode is a like a one-way valve for electricity. Current can only go in one direction and would stop the energy in the coil getting back to the STV.
 
I did this and with much help from my father made the opto-isolator. Now the signal is sent between the two units by light instead of electricity. One interesting spin off is the lights in the opto-isolator use such an incredibly small amount of power ( less than 40 micro amps ) that the single D size battery will last for about four years of constant operation. Given that I will use it for no more than twelve hours per new moon weekend with a 50% duty cycle - it should last me for around 520 years! For some strange reason, I still have a spare battery in my tool box.
 
The result? Problem solved. I have run it for hours in my garden at home and no error tone rings in my ears. I'm not sure if there is a moral to the story. I guess it might be that you shouldn't be afraid to ask other amateurs if you are being challenged by some piece of equipment, chances are someone else has suffered from it too.
 
You can see one of my Milky Way photos in the society website - go to the members photos section. The picture has a "NEW" next to it.